Solving High-Mix Discrete Manufacturing Challenges
Keep up with configuration changes, reduce operator confusion, and ensure every unit meets spec, no matter the variation.
Product Variation and Build Complexity
Thousands of possible configurations can overwhelm operators and create costly errors.
Solution
VisualFactory dynamically guides operators through the exact process steps for every build, automatically adjusting to each variant in real time.
Frequent Changeovers and Setup Loss
Constant product switching disrupts flow and increases setup time and errors.
Solution
Our system delivers setup-specific instructions and validations to reduce changeover time and keep processes moving.
Traceability and Compliance in Fast-Moving Lines
High-mix environments make it harder to capture accurate, complete build histories.
Solution
VisualFactory logs full production data including operator actions, parts, and test results providing instant digital traceability across builds.
Inconsistent Operator Performance
Without standardization, even skilled operators can drift from the process, risking quality and rework.
Solution
On-screen guidance, live alerts, and embedded checks standardize processes and enable continuous improvement from the shop floor up.
Efficiency Trends Across the Sector
See how high-mix manufacturers are reducing waste and increasing output with MES.
reduction in rework through dynamic work instructions and in-process validation
faster changeovers using integrated digital setup tools
digital traceability for every serialized unit across multi-option builds
Discover NoMuda’s MES Solution
VisualFactory gives your team the tools to deliver custom-built quality at scale: guided workflows, automated checks, and real-time performance insights built for high-variation assembly.
What Our Customers Say
Case Studies
Frencken
Frencken Mechatronics’ production team needed an MES that was going to provide them with full traceability to ensure that their medical products satisfy FDA guidelines.
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Rhopoint Instruments
VisualFactory has provided Rhopoint with a lean manufacturing solution that has transformed their productivity whilst improving first time quality by 35%.
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ZMicro
ZMicro manufactures Rugged Computing solutions, primarily for the Aerospace and Defence industry.
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